Evotec GmbH
Stamping & Forming Technology
A company of Evotec GmbH — DEKRA-certified

Material and Construction

High-Strength Steel Construction

The pallet jack safety system is manufactured from high-quality structural steel (S235JR / 1.0038) in our own stamping and forming facility in Arnsberg. This steel grade provides an excellent balance of strength, formability, and weldability -- ideal for a load securing device that must withstand repeated dynamic forces during transport.

All components are precision-stamped and formed on our in-house press lines, then welded together to create a rigid, one-piece bracket assembly. Stamping and welding take place in-house at Evotec GmbH. The zinc electroplating is carried out by a specialist external partner, ensuring professional corrosion protection with full quality control at every stage.

  • Base material: Structural steel S235JR (EN 10025), minimum yield strength 235 MPa
  • Sheet thickness: 3.0 mm for the base plate, 4.0 mm for the locking bracket
  • Joining method: MAG welding (DIN EN ISO 4063, process 135) for maximum joint strength
  • Fasteners: Countersunk screws, grade 8.8, zinc-plated for corrosion resistance
  • Production standard: ISO 9001:2015 certified (TUV Nord)
Pallet jack safety system components -- steel base plate and locking bracket

Surface Treatment

Industrial Zinc Electroplating with Blue Chromate Finish for Long-Term Durability

After fabrication, every safety bracket is zinc electroplated with blue chromate passivation for maximum corrosion protection. Zinc electroplating with blue chromate passivation is significantly more durable than conventional paint finishes and provides superior protection against the harsh conditions found on truck loading platforms.

During the zinc electroplating process, a uniform zinc layer is deposited onto the steel surface in an electrolytic bath. The parts then receive a blue chromate passivation (Cr3+), which provides additional corrosion protection and gives the characteristic blue-silver appearance. The result is a clean, uniform surface finish.

  • Process: Zinc electroplating with blue chromate passivation (Cr3+)
  • Zinc layer thickness: 45-85 micrometres (per DIN EN ISO 1461)
  • Bath temperature: Approximately 450 degrees Celsius
  • UV resistance: High -- suitable for outdoor use on open truck platforms
  • Chemical resistance: Resistant to fuels, oils, de-icing salts, and common cleaning agents
  • Corrosion protection: Decades of maintenance-free protection, even in harsh outdoor environments
  • Result: Maintenance-free surface for the entire service life of the product

Dimensions and Weight

01

Compact Design

The safety bracket has a compact footprint that occupies minimal space on the truck loading platform. The low-profile base plate sits flush with the platform floor thanks to countersunk screw mounting, creating no trip hazards or obstacles for loading operations.

02

Lightweight yet Robust

Despite its robust steel construction, the complete safety system weighs only a few kilograms. This keeps the additional weight on the truck negligible while providing the structural strength needed to secure pallet jacks weighing 60-85 kg against full braking forces.

03

Flush-Mounted Base Plate

The base plate is designed with countersunk screw holes so that all fastener heads sit below the surface plane. This prevents damage to cargo, eliminates trip hazards for loading personnel, and allows free movement of pallet jacks and goods across the platform when the bracket is not in use.

04

Delivery Contents

Each pallet jack safety system is delivered as a complete kit: pre-assembled bracket, all required countersunk screws, drill template for accurate hole placement, and illustrated step-by-step installation instructions. No additional parts or special tools are needed.

Brand-by-Brand Compatibility

Compatible Pallet Jack Manufacturers

The pallet jack safety system is designed as a universal solution compatible with hand pallet jacks from all major manufacturers. The bracket geometry accommodates the standard fork and chassis dimensions used across the industry. Below is a detailed overview of confirmed compatibility.

J

Jungheinrich

Compatible with the Jungheinrich AM series (AM 22, AM 30) and the Ameise range. These are among the most widely used hand pallet jacks in European logistics and distribution centres. Standard fork widths of 520 mm and 685 mm are both supported.

L

Linde

Fits Linde M series hand pallet trucks (M20, M25). Linde pallet jacks are a common choice for manufacturing and warehouse operations. The safety bracket accommodates the standard Linde chassis profile without modification.

T

Toyota

Compatible with Toyota BT Lifter and LHM series hand pallet trucks. Toyota Material Handling is the world's largest manufacturer of forklift trucks and pallet jacks. Their standard models fit the universal bracket design.

C

Crown

Works with Crown PTH hand pallet truck series. Crown is a leading American manufacturer with a strong presence in European logistics. The standard Crown hand pallet jack dimensions are fully compatible with our safety bracket.

B

BT (Toyota Group)

Fits BT Lifter hand pallet jacks including the popular LHM230 series. BT, now part of Toyota Material Handling, remains a widely used brand throughout Scandinavia and Central Europe. Standard BT fork dimensions are supported.

P

Pfaff-Silberblau

Compatible with Pfaff-Silberblau Proline and Silverline hand pallet trucks. A traditional German manufacturer known for durable, heavy-duty pallet jacks used in industrial environments. Standard models fit without adaptation.

H

Hyster

Works with Hyster hand pallet trucks from the A and P series. Hyster, part of Hyster-Yale Group, is a globally recognised brand in material handling equipment. Standard hand pallet jack models are compatible with our bracket.

Y

Yale

Fits Yale hand pallet trucks. Yale, also part of Hyster-Yale Group, offers a range of hand pallet jacks commonly found in retail distribution and food logistics. Standard chassis dimensions are accommodated by our universal design.

Other manufacturers and special models: If your pallet jack brand or model is not listed above, contact us. We will check compatibility free of charge and can adapt the bracket geometry for non-standard models if required. Simply send us the manufacturer name, model designation, and fork width, and we will confirm compatibility within one working day.

Certification and Quality Assurance

DEKRA certificate for the pallet jack safety system

DEKRA-Tested and Certified

DEKRA is one of the world's leading testing and certification organisations, with over 47,000 employees across more than 60 countries. Their certification represents an internationally recognised quality seal that carries weight with insurers, transport authorities, and auditors.

Our pallet jack safety system has been subjected to DEKRA's rigorous testing programme covering function, structural integrity, and securing effectiveness under simulated transport conditions. The resulting certificate confirms that the system provides reliable form-fit load securing for hand pallet jacks on truck loading platforms in accordance with applicable standards.

  • Tested for structural integrity under dynamic load conditions
  • Verified securing effectiveness against forward, lateral, and rearward forces
  • Certificate serves as documented proof of compliance for inspections
  • Recognised by German and European transport authorities and insurers

Technical Questions?

Contact us – we will check the compatibility with your pallet jack model.